Direct Flexible Packaging Manufacturer

Get More Shelf Impact Custom Flat Bottom Bags & Box Pouches

Build custom flat bottom bags with a formed base, expanding side gussets and space for artwork across five panels. We manufacture box bottom pouches for coffee, tea, dry foods and other products, with the size, material and opening planned around your fill and brand.

✦Free design·Unlimited revisions·Free layered print-ready files

No finished artwork needed. Start with the product details or design idea you have.

Printed flat-bottom coffee pouches with a formed base

Actual digitally printed flat-bottom coffee pouch project.

Four Commitments for Your Packaging Order

Guaranteed Delivery

Production within 7–12 calendar days from your deposit payment. Shipping within 7–10 calendar days from your balance payment.

Eco-Friendly Packaging Options

Choose from a variety of packaging materials to support your product needs and environmental goals.

Free Samples

Samples of similar materials are free. Custom sample fees are refunded when you place your order.

Door-to-Door Delivery, Taxes Included

We deliver your packaging to your door, with taxes included.

Complimentary Design Service

Free Packaging Design, from Your Ideas to Print

No finished artwork? Share your ideas, logo, images, wording, preferred fonts or reference styles. A dedicated designer will work with you to create your custom packaging artwork, with unlimited revisions at no design charge.

Once you approve the design, we prepare layered, print-ready files for your agreed bag dimensions, printing method and production requirements, also free of charge.

Free Packaging Design · Unlimited Revisions · Free Layered Print Files

From your first idea to layered files ready for printing, our design service is free.

Start My Free Packaging Design

Tell us what you have in mind. No finished artwork needed.

01

Start with What You Have

An initial idea, logo or reference image is enough to begin. Tell us what you want to pack and how you want your brand to look.

02

Work with Your Dedicated Designer

Develop the front, back, two side panels and bottom layout with your designer. We plan text, barcodes, windows and artwork around the agreed folds, seals and opening features, with unlimited revisions at no design charge. You provide and approve the product and regulatory wording for printing.

03

Receive Free Layered Print-Ready Files

After you approve the artwork, we prepare the layered production files to match the agreed size, printing method and production specifications. Preparing these files is free.

Structural Comparison

A Formed Base and Five Panels to Plan

A flat-bottom pouch combines a formed flat base with side gussets that expand during filling. The front, back, both sides and bottom provide five surfaces for your printed layout. The finished bag remains a flexible package; its shelf presentation should be checked with your product.

Three Formats, Different Bases

Box bottom, flat bottom and block bottom are common buying terms. Confirm the actual base and seal construction on the drawing. An “8-side seal” description refers to the bag construction, rather than eight unrestricted printed faces.

FormatBase and foldsPlanning priority
Flat-bottom / box pouchFormed flat base plus side gussets
Shelf footprint, five-panel artwork and filling opening
Stand-up pouchExpanding bottom gusset
Front-facing display, opening and bottom expansion
Side-gusset pouchExpanding side folds with the selected bottom construction
Bulk fill, seam layout and opening or fold-over use
Client Manufacturing Proof

Real Flat-Bottom Pouch Projects

These actual projects show different printed layouts, openings and material structures in the flat-bottom format. View the original project details, then use a sample to plan your own package.

Flat-bottom coconut-sugar pouches with a clear leaf-shaped window

Actual coconut-sugar flat-bottom pouch project.

Windowed Flat-Bottom Pouches for Coconut Sugar

This actual coconut-sugar project has a leaf-shaped clear window and a formed flat base. The published specifications list MOPP / PET / PE and MOPP / PET / VMPET / PE structures, with gravure printing. Confirm which structure applies to your own window and product brief.

Flat-bottom pouch · MOPP / PET / PE; MOPP / PET / VMPET / PE · Gravure printing
View This Packaging Project
Printed kraft-laminate flat-bottom coffee pouches in several designs

Actual flat-bottom coffee pouch project.

Printed Kraft-Laminate Flat-Bottom Coffee Pouches

This actual coffee project shows printed flat-bottom bags in several designs. The published material field lists white kraft paper / PLA (PLA + PBAT). Environmental wording for a new project should match its complete structure, fitted valve or zipper and intended disposal conditions.

Flat-bottom coffee pouch · White kraft paper / PLA (PLA + PBAT) · Gravure printing
View This Packaging Project
Matte flat-bottom coffee pouches with a valve and side zipper

Actual coffee project with a valve and side-opening zipper.

Matte Coffee Pouches with Valve & Side Zipper

A real flat-bottom coffee project showing a matte printed finish, degassing valve and side-opening zipper. The published material is MATOPP / VMPET / PE, with gravure printing. Use the opening layout and physical sample to discuss your own filling process.

Flat-bottom coffee pouch · MATOPP / VMPET / PE · Gravure printing
View This Packaging Project
Digitally printed flat-bottom coffee pouches with a side zipper

Actual digitally printed flat-bottom coffee pouch project.

Digitally Printed Flat-Bottom Coffee Pouches

This actual specialty-coffee project uses PET / VMPET / PE and digital printing. It demonstrates another flat-bottom format and artwork layout; size and closure choices are agreed around your own coffee fill.

Flat-bottom coffee pouch · PET / VMPET / PE · Digital printing
View This Packaging Project
Fit & Dimensions

Choose the Size, Base and Usable Opening

Start with your product, net fill and intended shelf footprint. Product density, the expanded base, side folds, closure and top seal all affect usable volume. A coffee-weight label does not establish the same capacity for sugar, tea or pet treats.

These dimensions are reference formats from the current page. They are not a guaranteed net weight or a stock-size commitment.

Reference outer size: width × height × side-gusset figureCheck before approving
90 × 185 × 60 mmProduct fit, expanded base and opening
110 × 245 × 70 mmNet fill, headspace and closure position
140 × 320 × 85 mmShelf footprint, side folds and filled handling
180 × 420 × 100 mmFilled mass, material, base and final sealing setup
Drawing Definition: The production drawing should define finished width and height, folded or expanded gusset depth, the actual bottom-panel dimensions and sealing areas. Do not assume that a side-gusset figure automatically specifies every base dimension.

Use Real Projects as Sizing References

Our listed specialty-coffee project is shown as 9.5 × 22 + 7 cm; the coconut-sugar project is shown as 13 × 22 + 5.5 cm. These are published project notations. Confirm the measurement convention and test-fill your product before selecting your own format.

Openings & Panel Planning

Plan the Opening and Every Printed Panel

Configure custom openings, degassing valves and five-panel design layouts tailored to your filling operations and shelf presentation.

Pocket or Side-Opening Zipper

A side-access opening can leave the filling top clear in the agreed construction. Review the location, opening path and usable aperture on the sample. Keep the final heat-seal area separate from the customer’s reclosure feature.

Standard Zipper or Fold-Over Opening

Discuss repeated use, scoop access, opening instructions and the filling method. If a tin-tie is selected, it supports fold-over reclosing; it does not restore the original heat-sealed closure.

Coffee Valve

For freshly roasted coffee, plan degassing and valve placement together with the film, product and artwork. Keep critical text and features clear of the valve area.

Five-Panel Artwork

The front, back, two sides and bottom give your design room to communicate. Plan important text and barcodes on the areas that remain readable after forming. Confirm safe areas around folds, seals, windows and closures before approving print files.

Layered files created for all 5 faces with fold tolerances.Start Layout
Barrier & Film Laminates

Select the Structure for Product Protection

Choose the material around product moisture, oxygen and light sensitivity, fats or oils, shelf conditions and handling. Coffee, powders, pet treats and confectionery do not all need the same laminate.

Material or feature directionProject discussion
Metallized or foil laminatesBarrier needs, light protection, seal layers and the selected closure
Kraft-paper appearanceActual paper and inner-film layers, printing feel and environmental goals
Clear areas or windowsProduct visibility, window construction and light exposure
Environmental material optionsComplete bag, inks, adhesives, closure and accepted destination-market disposal route
Compliance & Testing: Our factory holds relevant food packaging certifications. Request the documents in your enquiry and we’ll share them privately for your project.
Printed kraft-laminate flat-bottom coffee pouches

Actual kraft-laminate flat-bottom coffee pouch project.

The photographed kraft-laminate coffee bags are an actual project. A material choice for a new bag should be reviewed with the whole structure; the paper look alone does not establish recyclability or compostability.

Production & Filling Trials

Review Filling, Forming and the Final Seal

A wide opening is useful only when it fits your product and process. Share the intended fill, product shape, filling route, handling method and equipment details you know.

1

Open a sample and check the side folds, formed base and usable filling aperture.

2

Fill your own product to review headspace, scoop access, seal cleanliness and shelf presentation.

3

Establish sealing settings for the actual structure and equipment; review the filled package and intended shipping carton.

Filled handling and carton fit should be assessed with the selected bag, rather than inferred from a universal space-saving percentage.

Samples of similar materials are free. Custom sample fees are refunded when you place your order.

Industry Applications

Flat-Bottom Packaging for Your Product Range

Five-panel printed surfaces engineered for maximum retail shelf presence across specialized categories.

Printed flat-bottom coffee pouches with a formed base

Actual flat-bottom coffee pouch project.

Coffee and Tea

Plan shelf footprint, printed panels, opening and any coffee degassing needs. View the real coffee projects above to discuss the layout you prefer.

Pet-food packaging presentation illustration

Pet-food product presentation illustration; final filled specification is selected for your product.

Pet Food and Treats

Share product shape and intended net fill. Choose the material, base and opening around filled handling and repeated use.

Dry-food packaging presentation illustration

Dry-food product presentation illustration, not a factory test result.

Powders, Grains and Dry Foods

Review fill volume, moisture protection, powder flow and scoop access. Confirm the pouch and sealing setup with a sample filled with your product.

Flat-bottom coconut-sugar pouches with a clear window

Actual flat-bottom coconut-sugar pouch project.

Sugar, Snacks and Confectionery

The real coconut-sugar project shows a windowed flat-bottom layout. Choose visibility, barrier and opening for the product you plan to sell.

Manufacturing Strength

The Factory Behind Your Flat-Bottom Pouches

Dalian Boxmaker International Trading Co., Ltd. brings years of packaging industry experience to your custom pouch project. The production-floor and printing-equipment photographs shown here come from our factory.

Flexible packaging production floor at the Mylarbag factory

Our factory production floor.

Digital printing equipment at the Mylarbag factory

Digital printing equipment in our factory.

Gravure printing equipment at the Mylarbag factory

Gravure printing equipment in our factory.

Digital and Gravure Printing

Share your artwork variants, quantity per design and reorder plans. We discuss the printing method with your material, finish and order specification. Digital printing does not use engraved printing cylinders; gravure printing uses engraved cylinders. The applicable production and setup costs are included in your quotation.

The flat base, side folds, final sealing area and closure should be confirmed together on the sample and approved drawing. Match the printed panel layout to the actual formed bag, rather than treating every visible face as a separate unrestricted print area.

Food Packaging Certifications, Available on Request

Our factory holds relevant food packaging certifications. Request the certificates in your enquiry, and we’ll share them with you privately. Include your intended packaging use and destination market so we can provide the documents relevant to your project.

From Your Brief to Delivery

Step 01

Share Project Details

Share the product and packaging details you already know.

Step 02

Free Design & Proofing

Develop your free design, review samples and agree the production specification.

Step 03

Deposit & Production

Pay your deposit: production within 7–12 calendar days from your deposit payment.

Step 04

Balance & Delivery

Pay your balance: shipping within 7–10 calendar days from your balance payment. We deliver your packaging to your door, with taxes included.

Procurement FAQs

Questions About Flat-Bottom Bags & Box Pouches

Technical and ordering specifications covering five-panel artwork, pocket zippers, dimensions, samples and lead times.

It is a flexible pouch with a formed flat base and expanding side gussets. The front, back, two sides and bottom provide five surfaces for artwork planning. Review the actual sample, base and seal construction to identify the format.

Inquiry & Custom Quotation

Let’s Plan Your Custom Flat-Bottom Bags

Tell us what you want to pack and the shelf presentation you have in mind. If known, include net fill, preferred width and height, side or base dimensions, opening features, quantity per artwork and delivery destination. A logo, design idea or existing pouch reference is enough to start.

No finished artwork needed. Free packaging design includes unlimited revisions and free layered print-ready files for the agreed production specification.

✦ Need samples? Samples of similar materials are free. Custom sample fees are refunded when you place your order.✦ Need certification documents? Mention this in your enquiry. Include your intended packaging use and destination market if known, and we’ll share the relevant documents privately.
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